Lithium-ion Traction battery pack and system for electric vehicles--Part 3: Safety requirements and test methods
(ISO 12405-3:2014,Electrically propelled road vehicles-Test specification for Lithium-ion traction battery packs and systems-Part 3:Safety performance requirements,NEQ)
This standard mainly stipulates the safety requirements and test methods for lithium-ion power battery packs and systems for electric vehicles. It is mainly applicable to lithium-ion power battery packs and systems installed in electric vehicles. At the same time, nickel-metal hydride power battery packs and systems can also refer to it.
Battery pack safety testing mainly includes the following items:
Serial number |
Test items |
Result Assessment |
Corresponding test equipment |
7.1 |
Vibration |
|
Battery pack vibration testing machine |
7.2 |
Mechanical shock |
The battery pack or system shall not leak, have shell rupture, catch fire or explode. The insulation resistance value after the test shall not be less than 100Ω/V. |
Battery pack mechanical impact testing machine |
7.3 |
Fall |
There is no electrolyte leakage, fire or explosion in the battery pack or system |
Battery pack drop tester |
7.4 |
Flip |
The battery pack or system has no leakage, shell rupture, fire or explosion, and is continuously grounded and reliable. The structure is intact, and the insulation resistance value after the test is not less than 100Ω/V |
Battery pack drop tester |
7.5 |
Simulating collisions |
The battery pack or system has no leakage, shell rupture, fire or explosion, and the insulation resistance value after the test is not less than 100Ω/V |
Battery pack collision tester |
7.6 |
Extrusion |
The battery pack or system does not catch fire or explode. |
Battery pack extrusion testing machine |
7.7 |
Temperature shock |
The battery pack or system has no leakage, shell rupture, fire or explosion, and is continuously grounded and reliable. The structure is intact, and the insulation resistance value after the test is not less than 100Ω/V |
Walk-in rapid temperature change test chamber |
7.8 |
Moisture and heat cycle |
The battery pack or system shall not leak, have shell rupture, catch fire or explode, and the insulation resistance value within 30 minutes after the test shall not be less than 100Ω/V. |
Walk-in constant temperature and humidity test chamber |
7.9 |
Seawater immersion |
The battery pack or system does not catch fire or explode. |
Battery pack seawater immersion tester |
7.10 |
External fire |
There is no explosion in the battery pack or system. If there is a flame, it should be extinguished within 2 minutes after the fire source is removed. |
Battery pack external fire test machine |
7.11 |
Salt spray |
There should be no leakage, shell rupture, fire or explosion in the battery pack or system. |
Walk-in salt spray test chamber |
7.12 |
High altitude |
The battery pack or system shall not exhibit sharp discharge current changes, abnormal voltage, leakage, shell rupture, fire, or explosion. The insulation resistance after the test shall be no less than 100Ω/V. |
Battery pack low pressure testing machine |
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